1、带面破损
1. Damaged belt surface
带面破损一般有以下几种情况:一是带面受到锐器或硬物碰撞,如网头金属毛刺,不合理的锐器刮磨等;二是刮水刀或导向轴卡有异物,它们都可能造成表面层破裂,失去保护功能而使浆液渗入带体内。由于带面破损具有不可修复性,所以我们首先要做好胶带的保养,避免保护层被损坏。一旦发生带面破损,应立即停机,并认真清洗破口,等到充分干燥后再修补。如果因生产需要等原因不能立即停机,应该用不干胶带将破口封住,阻止浆液浸入,一旦有条件,必须实施修补。
Generally, the belt surface is damaged in the following situations: first, the belt surface is impacted by sharp or hard objects, such as metal burr of mesh head, unreasonable sharpener scraping, etc.; second, there are foreign matters stuck in the scraper or guide shaft, which may cause the surface layer to crack, lose the protection function and make the slurry penetrate into the belt. As the damage of the belt surface is irreparable, we should first do a good job of tape maintenance to avoid damage to the protective layer. Once the belt surface is damaged, stop the machine immediately, clean the crack carefully, and repair it after it is fully dry. If the machine cannot be shut down immediately due to production needs and other reasons, the break shall be sealed with adhesive tape to prevent the slurry from being immersed. Once conditions permit, repair must be carried out.
2、带水
2. Bring water.
带水会严重影响印花质量,主要表现为得色不均匀和织物污染。要做好导带的接头,保证接头部位的厚度均匀性。这方面原因所造成的带水一般程度不会十分严重,在现场作适当的抛光处理即可消除,如存放时下部垫有异物,受到重物挤压,硬器碰撞,长期结浆等,会形成片状带水;如果胶带周长方向环状带水(或得色不均),往往是导轴局部缠上纱线或局部出现严重锈斑,造成胶带一周变形而影响印花。对上述可能产生的问题,在储放、安装和使用导带中须十分注意。因上述原因造成的胶带局部变形,一般来说通过热定形可以消除,恢复使用。
With water will seriously affect the quality of printing, mainly for uneven color and fabric pollution. Do a good job in the joint of the guide belt to ensure the thickness uniformity of the joint. In general, the water carrying caused by this reason is not very serious. It can be eliminated by polishing properly on site. For example, there are foreign matters on the lower part of the storage pad, which will form flake water carrying due to heavy extrusion, collision of hard tools, and long-term slurry binding. If there is circular water (or uneven color) along the circumference of the belt, it is usually caused by the yarn wrapped on the guide shaft or serious rust on the part The tape is deformed once a week, which affects the printing. For the above problems, great attention should be paid to the storage, installation and use of the guide belt. Due to the above reasons, the local deformation of the tape can be eliminated and restored to use generally through heat setting.
3、破洞
3. Holes
绝大多数破洞是因胶带内表面异物所致,所以胶带运行前的检查尤为重要。需要强调的是,修补破洞所用材料更好与胶带本身的材料相同,因为它们具有良好的相容性和相同的变形,修补方法是在强力层部分的破洞用强力层材料补上,在保护层部分的破洞用保护层材料填平,以适当的工艺条件硫化即可。也可拿到生产厂家去修理。
Most of the holes are caused by foreign matters on the inner surface of the tape, so the inspection before the tape operation is particularly important. It should be emphasized that the materials used for repairing the holes should be the same as the materials of the tape itself, because they have good compatibility and the same deformation. The repair method is to fill the holes in the strong layer with the strong layer material, fill the holes in the protective layer with the protective layer material, and vulcanize with appropriate process conditions. It can also be taken to the manufacturer for repair.
4、烂边
4, rotten edges
导致烂边的原因主要是胶带左右漂移使带边与机架发生碰撞或是长期浸泡在水中。烂边问题应及早发现,尽快处理。如果使用允许,应将分层部分切去,否则应充分干燥后粘好,有的应进行加边施工。
The main reason for the broken edge is that the tape drifts left and right, causing the belt edge to collide with the frame or immerse in water for a long time. The problem of broken edge should be found and dealt with as soon as possible. If it is allowed to use, the layered part shall be cut off, otherwise it shall be fully dried and then pasted, and some shall be added.
以上内容由大倾角输送带厂家整理发布,相关信息可以点击官网进行咨询:http://www.everla.cn
The above content is organized and released by the manufacturer of high angle conveyor belt. For more information, please click the official website for consultation: http://www.everla.cn